3Com Gas Grill 45 0240 User Manual

OWNERS  
MANUAL  
Model No.  
45-0240  
UTILITY CART  
CAUTION:  
Read Rules for  
Safe Operation  
and Instructions  
Carefully  
Assembly  
Operation  
Maintenance  
Repair Parts  
PRINTED IN USA  
FORM NO. 46274  
 
5.Position  
the  
tailgate  
reinforcement  
bracket  
on  
ASSEMBLY INSTRUCTIONS  
outside of cart as shown in figure 3. Assemble to  
holes in bottom of cart body using six 5/16" slotted  
head screws, 5/16"lock washers and 5/16" hex  
nuts. Do not tighten. See figure 3.  
TOOLS REQUIRED FOR ASSEMBLY  
(1)  
(1)  
(2)  
(2)  
(2)  
(1)  
Screwdriver  
Pliers  
7/16" Wrenches  
1/2" Wrenches  
9/16" Wrenches  
Power Drill (See paragraph 19, Pg. 6)  
6.Position the tailgate guides (with mounting hole  
to the rear) on the inside of the cart bodies as  
shown in figure 3. Assemble using six 1/4" x 3/4"  
hex bolts, 1/4" lock washers and 1/4" hex nuts as  
shown in figure 3. Do not tighten.  
TAILGATE GUIDE  
1/4" LOCK  
WASHER  
1.Remove the hardware pack and all loose parts  
from the carton. Be sure the carton is empty  
before discarding.  
2.Lay out all the parts as shown in the carton con-  
tents.  
1/4" x 3/4"  
HEX BOLT  
5/16" X 3/4"  
SLOTTED BOLT  
1/4"  
HEX  
NUT  
CAUTION  
To help prevent tipping of cart, assemble on a  
5/16" HEX  
NUT  
smooth level surface such as a garage floor or a  
paveddriveway. Paycloseattentiontostabilityofthe  
cart body when it is in an upright position. DO NOT  
LEAVE THE CART UNATTENDED IN UPRIGHT  
POSITION. The cart could be knocked over causing  
personal injury or damage to the cart.  
TAILGATE  
REINFORCEMENT  
BRACKET  
5/16" LOCK  
WASHER  
FIGURE 3  
7. At this time tighten the six slotted head screws in  
3.Position cart body halves upright on  
level surface as shown in figure 2.  
4.Assemble halves together using seven 1/4"  
hex bolts, 1/4" lock washers and 1/4" hex nuts. Do  
not tighten at this time. See figure 2.  
a
smooth  
the bottom of cart. Next, tighten the six hex bolts  
fastening the tailgate guides. Finally, underneath  
x
1/2"  
the cart, tighten the seven hex bolts fastening the  
cart bodies together.  
8.Carefully reverse the position of the cart so  
rests on its opposite end, on the tailgate reinforce-  
ment bracket, as shown in figure 4. Proceed with  
the following assembly steps.  
t
.
1/4" x 1/2"  
HEX BOLT  
1/4" HEX  
NUT  
1/4" LOCK  
WASHER  
FIGURE 2  
FIGURE 4  
3
 
9.Assemble the front panel over the open end of the  
cart using ten 1/4"x1/2" hex bolts, 1/4" lock wash-  
ers and 1/4' hex nuts. Insert bolts down through  
the two middle holes and the two outside holes in  
the bottom of cart body, and through the top,  
bottom and middle holes on each side of the cart  
body. Check that the cart halves are butted to-  
gether and tighten the bolts through the bottom of  
the cart first; then tighten the bolts through the  
sides of the cart. See figure 5.  
11.Assemble latch stand bracket using four 1/4" x  
5/8" hex bolts, 1/4" lock washers and 1/4" hex  
nuts. See figure 7. TIGHTEN.  
LATCH STAND BRACKET  
1/4" x 5/8"  
HEX BOLT  
LEAVE HOLES OPEN FOR  
LATCH STAND BRACKET  
1/4" x 1/2"  
HEX BOLTS  
1/4" LOCK  
WASHER  
1/4" HEX NUT  
FIGURE 7  
1/4" HEX NUT  
1/4" LOCK  
WASHER  
1/4" HEX NUT  
12.Assemble two front top corner caps using four  
1/4" x 1/2" hex bolts, 1/4" lock washers and 1/4"  
hex nuts. Also assemble two 1/4" x 1/2" hex bolts,  
1/4" lock washers and 1/4" hex nuts through top  
flanges and tailgate reinforcement bracket at the  
two rear corners. See figure 8. TIGHTEN.  
FIGURE 5  
10.Assemble the wheel support to the cart using  
eight 5/16" x 3/4" slotted head screws, 5/16" lock  
washers and 5/16" hex nuts as shown in figure 6.  
Heads of screws go to the inside of cart. Tighten.  
1/4" LOCK  
NUT  
SLOTTED SCREW  
5/16" x 3/4"  
CORNER CAP  
1/4" LOCK  
WASHER  
WHEEL  
SUPPORT  
1/4" LOCK  
5/16" HEX  
NUT  
1/4" x 1/2"  
NUT  
HEX BOLT  
5/16" LOCK  
WASHER  
FIGURE 8  
FIGURE 6  
4
 
13.Lower the cart assembly to rest upside down on its  
top flanges, with wheel support up. See figure 11.  
14.Assemble latch lock subassembly to drawbar  
tongue using two 1/4" x 5/8" long hex bolts, lock  
washers and hex nuts. Tighten. See figure 9.  
1/4" x 1-3/4"  
HEX BOLT  
AXLE  
DRAW BAR  
TONGUE  
1/4" LOCK  
WASHER  
1/4" x 5/8"  
HEX BOLT  
LATCH LOCK  
SUB-ASSEMBLY  
WHEEL  
SUPPORT  
1/4" HEX NUT  
DRAW BAR  
TONGUE  
FIGURE 11  
1/4" LOCK  
WASHER  
17.Assemble a spacer tube, a 1" flat washer, a wheel  
with the valve stem facing out, and another 1" flat  
washer onto the axle as shown in figure 12. Se-  
cure with a cotter pin and spread ends so that hub  
cap can fit over the cotter pin . Assemble the hub  
cap by pressing it onto the flat washer. Repeat for  
other end of axle.  
1/4" HEX NUT  
AXLE  
FIGURE 9  
WHEEL  
1" FLAT  
WASHER  
15.Assemble hitch bracket to drawbar tongue, using  
two 3/8" x 1" hex bolts, 3/8" lock washers and 3/8"  
hex nuts. See figure 10.  
1" FLAT  
WASHER  
SPACER TUBE  
3/8" x 1"  
TONGUE  
HEX BOLT  
COTTER PIN  
HUB CAP  
FIGURE 12  
3/8" LOCK  
WASHER  
18.Turn cart over so that it rests right side up on its  
wheels.  
3/8" HEX  
NUT  
FIGURE 10  
16.Assemble axle and drawbar tongue to wheel sup-  
port keeping the open side of tongue facing away  
from cart. Make sure the latch lock snaps over the  
top of latch stand bracket. Secure axle to wheel  
support using two 1/4" x 1-3/4" hex bolts, lock  
washers and hex nuts. See figure 11.  
5
 
19.To mount the tool holder brackets to the front of  
the cart it will be necessary to drill four holes in the  
front panel of the cart. (Recommended hole size is  
9/32" diameter.) The tool bracket holders may be  
used to locate hole positions by placing the bracket  
against the front panel and marking the hole loca-  
tions onto the front panel. The top tool holder  
bracket should be positioned equally from each  
side of the cart and even with the top edge of the  
front panel. The bottom tool holder bracket should  
be positioned equally from each side of the cart  
with the top of the bracket approximately six inches  
up from the bottom. See figure 13.  
20.Press the protective edging strips over the top  
edge of both tool holder brackets. Mount the tool  
holder brackets on the inside of the front panel of  
the cart using four 1/4" x 1/2" hex bolts, 1/4" lock  
washers and 1/4" hex nuts. See figure 13.  
1/4" LOCK  
WASHER  
TOOL HOLDER  
BRACKET  
1/4" HEX NUT  
1/4" x 1/2"  
HEX BOLT  
FIGURE 13  
21.Place the tailgate down into the tailgate guides so  
that the holes in bottom lip of tailgate fit over  
heads of slotted head screws in bottom of cart.  
This completes the assembly of your cart.  
6
 
MAINTENANCE:  
GENERAL SAFETY PRECAUTIONS  
At the beginning of each season, lubricate the latch,  
latch pivot bolt, and the axle where the draw bar  
tongue pivots, with a light machine oil.  
Preventing accidents is the responsibility of every  
equipment operator. The following general safety  
precautions must be fully understood and followed by  
every operator.  
1.Grease or oil wheel bearings occasionally.  
automotive wheel bearing type grease or 20 weight  
Us  
1.Do not at any time carry passengers in this cart.  
oil.  
It is designed for carrying materials only and not  
intended to carry passengers.  
2.Keep tires filled to recommended tire pressure  
12-14 Lbs.  
2.Do not tow this utility cart on  
a
public throughfare  
at any time. The operator is risking injuries from  
passing vehicles. Most local ordinances prohibit  
operating a cart and tractor such as this on a  
public throughfare.  
NOTE  
3.When towing cart do not drive to close to  
or ditch and be alert for holes and other hazards.  
The above could cause you to loose control of the  
cart and tractor.  
a
creek  
One cubic foot of dirt weighs approximately 150 lbs.  
DO NOT EXCEED WEIGHT CAPACITY OF 1000 LBS.  
4.Be careful on any grade (hill) and stay off of steep  
grades.  
5. Maximum towing speed - 10 M.P. H.  
Bed:  
18 Ga. Steel Construction-32-1/2" W; 49"L;  
12"H; Approx. Inside Dim.-30" x 46-1/2"  
Removable with reinforced guides  
15.00" x 6.0" Pneumatic, Turf Tread  
1.0" Dia. Steel  
Tailgate:  
Tires:  
Axle:  
OPERATION  
Capacity:  
Finish:  
Up to 1000 Lbs.  
Powder Coated  
Approx. Sh. Wt.: 116Lbs.  
Carton Size:  
18"H x 21"W x 49"L (10.72 Cu.Ft.)  
To dump material from the cart, remove the tailgate by  
lifting it straight up and out from between the guides.  
Release the spring latch by pulling the latch handle  
forward, away from the cart. The cart bed will tilt  
backwards to empty its contents. After unloading, pull  
the front of the bed down toward the cart tongue until  
the latch snaps in place. Replace the tailgate if de-  
sired.  
To avoid possible injury, be sure that  
no one is near the trailer before re-  
leasing the latch.  
NOTE  
For best handling, do not load cart too  
heavily behind center of axle.  
7
 
REPAIR PARTS FOR: UTILITY CART MODEL NO. 45-0240  
4
22  
25  
24  
3
2
5
1
20  
14  
20  
20  
27  
21  
6
27  
25  
24  
28  
29  
7
24  
25  
20  
A
24  
24  
1
25  
25  
25  
24  
A
20  
8
14  
24  
25  
15  
24  
25  
16  
28  
29  
18  
21  
9
18  
10  
17  
26  
30  
13  
11  
13  
23  
12  
19  
24  
25  
33  
31  
32  
8
 
REPAIR PARTS LIST FOR UTILITY CART MODEL NO. 45-0240  
REF.PART  
NO.NO.  
QTY.  
DESCRIPTION  
1
2
3
4
5
6
7
8
23985  
2
2
1
1
2
2
1
1
1
1
1
1
1
2
2
2
2
4
2
Cart Body  
Protective Edging Strip  
Tailgate  
Tailgate Reinforcement Bracket  
Guide, Tailgate - One Piece  
Tool Holder Bracket  
Front Panel  
Wheel Support  
Latch Stand Bracket  
Ass'y, Latch Lock  
Hitch Bracket  
Draw Bar Tongue  
Wheel Axle 1" Dia.  
Cap, Front Corner  
Sleeve Tube (Spacer)  
Wheel, 15.00 x 6.00  
Cotter Pin, 1/8" Dia. x 1-1/2"  
Washer, Flat 1.032" ID  
Hub Cap  
Hex Bolt, 1/4" x 1/2"  
Hex Bolt, 1/4" x 5/8"  
Hex Bolt, 1/4" x 3/4"  
Hex Bolt, 1/4" x 1-3/4"  
Lock washer, 1/4" ID  
Hex Nut, 1/4" Thread  
Hitch Pin  
Slotted Truss Hd Bolt 5/16" x 3/4" Lg.  
Lock Washer 5/16" ID  
Hex Nut 5/16" Thread  
Hex Bolt, 3/8" x 1"  
Lock Washer, 3/8" ID  
Hex nut, 3/8" Thread  
Hairpin Cotter  
46138  
23502  
62458  
23767  
23918  
23492  
23507  
23297  
62455  
23014  
23988  
23488  
23484  
44678  
46272  
43093  
43601  
43014  
43175  
43866  
43012  
1509-69  
43177  
43178  
23353  
43814  
43086  
43083  
43001  
43003  
43015  
43343  
46274  
9
10  
11  
12  
13  
14  
15  
16  
17  
18  
19  
20  
21  
22  
23  
24  
25  
26  
27  
28  
29  
30  
31  
32  
33  
27  
6
6
2
41  
41  
1
14  
14  
14  
2
2
2
1
1
Owner's Manual  
* Purchase Common Hardware Locally  
9
 
10  
 
11  
 
REPAIR PARTS  
303 West Raymond  
Sullivan, IL. 61951  
217-728-8388  
 

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